1. Carbon Arc-Discharge (AD)
2. Chemical Vapor Deposition (CVD)
3. Laser Pyrolysis (LP)
4. Pulse Laser Vaporization (PLV)
In this section, we will explore all the techniques in-depth and I
will provide you with some examples to better illustrate the techniques
shown above. Please note, there are many techniques used in the production
of single walled nanotubes (SWNT) but on this site I will only mention
the techniques used in common practice. With that said, please click
on the links (AD, PLV, CVD, LP) to start exploring each technique.
The following table is a summary of only three techniques mentioned
above:
| Method: |
Carbon Arc-Discharge
|
Chemical Vapor Deposition |
Pulse Laser Vaporization |
| Who: |
Ebbesen and Ajayan, NEC, Japan
1992 |
Endo, Shinshu University, Nagano,
Japan |
Smalley, Rice, 1995 |
| How: |
Connect two graphite rods to a power supply, place
them a few millimetres apart, and throw the switch. At 100 amps,
carbon vaporizes and forms a hot plasma. |
Place substrate in oven, heat to 600° C, and
slowly add a carbon-bearing gas such as methane. As gas decomposes
it frees up carbon atoms, which recombine in the form of NT's |
Blast graphite with intense laser pulses; use the
laser pulses rather than electricity to generate carbon gas from
which the NT's form; try various conditions until hit on one that
produces prodigious amounts of SWNT's |
| Yield: |
30 to 90% |
20 to 100% |
Up to 70% |
| SWNT: |
Short tubes with diameters of 0.6
- 1.4 nm |
Long tubes with diameters ranging
from 0.6-4 nm |
Long bundles of tubes (5-20 microns),
with individual diameter from 1-2 nm. |
| MWNT: |
Short tubes with inner diameter
of 1-3 nm and outer diameter of approximately 10 nm |
Long tubes with diameter ranging
from 10-240 nm |
Not very much interest in this
technique, as it is too expensive, but MWNT synthesis is possible. |
| Pros: |
Can easily produce SWNT, MWNT's. SWNT's
have few structural defects; MWNT's without catalyst, not too expensive,
open air synthesis possible |
Easiest to scale up to industrial
production; long length, simple process, SWNT diameter controllable,
quite pure |
Primarily SWNT's, with good diameter
control and few defects. The reaction product is quite pure. |
| Cons: |
Tubes tend to be short with random
sizes and directions; often needs a lot of purification |
NT's are usually MWNT's and often
riddled with defects |
Costly technique, because it requires
expensive lasers and high power requirement, but is improving |
Note: This section is still under heavy maintenance, some of the links
may not work because they have not been activated by me yet. The only
link that works is PLV.