Dr. E. Amine Lehtihet, Ph.D.
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IE 328
Production Engineering


INSTRUCTOR :   Dr. E. Amine Lehtihet
OFFICE :   361 Leonhard Building

TELEPHONE :   863-2350
EMAIL :   lvo@psu.edu


PREREQUISITES :   EMCH 12, IE 310

COURSE DESCRIPTION :  

The objective of this course is to cover the manufacturing analysis required to transform raw materials into finished products in conformance with specifications. This course encompasses theory and principles for economical design of tooling for production, including process planning and numerical control of machine tools.

COURSE STRUCTURE :  

Course structure is two 50 minute lectures and a two hour recitation per week. Lecture time will be used to cover the production engineering topicsand recitation time will be used to reinforce lecture topics, problem solving practice and term project work. Students work in teams to complete a semester long project consisting of a the production of rapid prototypes for the raw and finished material forms of a discrete part and a detailed process plan for the machining of this part.

TEXT :   None; GD&T Primer and other class handouts wll be made available.

GRADING POLICY :  

Quiz # 1   20%
Quiz # 2   20%
Quiz # 3   20%
Recitation   20%
Project   20%

COURSE OUTLINE :  

1.   Introduction to the production engineering function

2.   Production engineering in the metal cutting industry

    2.1    The process planning function
    2.2    Part print specifications
    2.3    Sources of variation in machining
    2.4    Change of datum problems
    2.5    Tolerance chart analysis
    2.6    Elements of work holding
    2.7    Process planning methodology
    2.8    Elements of metrology
3.   Production engineering in the electronic industry

    3.1    Introduction to through-hole and surface mount technologies
    3.2    Process flows in printed circuit board assembly
    3.2    Solders and solder deposition
    3.3    Component placement methods and problems
    3.4    older reflow processes
    3.5    Cleaning and functional testing



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