Things to do in the lab (underlined items are notable changes from the Thomas lab):
In a large plastic container, which has a lid, combine the following ingredients:
Prepare a solution of Tegosept in a flask (also called Lexgard):
Rinse the kettle with water and let the water drain through the bottom. Close the valve.
Put 8.5 liters of water in the steam kettle.
Turn on the stirrer. Open the steam valve and, with a autoclave glove for protection, open the valve to purge condensate from the steam line. There will be a loud noise as the condensate is purged. Once steam is emitted, the purging valve can be released.
Turn on the stirrer at a setting sufficiently high to get good mixing without splattering the food (setting between 2 and 3). Bring the water to a boil.
Shut off the steam and slowly add dry ingredients. Avoid having the ingredients form into lumps.
Mix for several minutes until the food is uniform. Shut-off the stirrer and measure the depth of the food with the yard stick. Remember this depth as water will be added later to compensate for evaporation.
Start the stirrer and continue to cook the food for 1 minutes. Turn steam on and off intermittently to keep the solution around 92 degress C.
After 15 minutes of cooking, stop the stirrer and measure the depth. Add water to return the depth to its original level.
Start the stirrer again and adjust the food to 80 degrees centigrade either by heating or allowing it to cool. Then add the tegosept/ethanol solution and the propionic acid {it is important not to add these ingredients when the temperature is above 80 degress because they evaporate}.
Mix for 5 minutes.
Turn off the stirrer. Pump the food into vials and bottles. Turn on the steam and mix as necessary to keep the solution from becoming too thick to dispense.
The following settings on the Monostat pump
could
be appropriate (these may need to be altered):
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| Vials |
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| Plastic Bottles |
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Cap the vial with Rayon (or cotton) balls and the bottles with cardboard caps.
Store in bins in the cold room.