Fall 2007, MET 425 - FEA Applications II

 3D Solid Modeling Interfaces with CAD/CAE Programs

Prof. Dave Johnson, dhj1@psu.edu, Penn State Erie, The Behrend College

Homework Assignment 3A: Topological Optimization


A titanium bracket is shown in the figure above.  The upper region is 0.25" thick.  The lower region is 0.5" thick.

A bearing load acts on the curved face of the slot: Fx = 2500 lbf, to the left, and Fy = 1500lbf, up.

Use a cylindrical support (axial & radial directions fixed, tangential direction, free) on the two 1/4" diameter holes.

Use ANSYS-WBE shape finder to attempt to reduce the part weight by 50%

Use the ideas you get from shape finder to create a real model of the part at ~50% lower weight and evaluate the stress and deflection of your new design.  Retain the two 1/4" diameter holes (plus material around them for the attachment bolts to clamp against) and retain the axle slot at the top.  Your final design should be close to 50% weight reduction, but need not be exactly 50%.  The safety factor based on an equivalent stress evaluation considering the yield strength of titanium alloy must be greater than one.

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